PRODUCTS

Carrier frames for static seals

Our stamped parts are used predominantly in static seals – manufactured from aluminium, steel or stainless steel. They combine high dimensional accuracy with an optimal cost structure and are used in a wide range of applications in the powertrain, the engine environment and the battery sector – for example in oil pan gaskets, battery cover seals, timing cover gaskets, transmission cover gaskets or cylinder head gaskets.
We process materials with thicknesses from 0.5 to 3 mm, at volumes of up to 2 million parts per year. Thanks to our many years of experience in tool and process design we achieve particularly material-efficient production – including cost-optimised cut-off and nesting in the strip layout.
Our production on modern stamping presses and progressive dies enables the highest precision and repeatability. This is how we have been providing our customers with economical, process-reliable and sustainable series solutions for decades.

Shielding / insulation – thermal + acoustic

In combination with the right insulation, our metal parts ensure optimal thermal and acoustic conditions in the powertrain or in battery systems.
Areas of application include battery covers, turbochargers, manifolds, converters, DPF/OPF, exhaust pipes as well as low-temperature shielding.
Thanks to precise forming technology and in-house toolmaking we manufacture complex geometries from stainless steel or aluminium with the highest dimensional accuracy – from development to series production. We process stainless steel foils from 0.1–0.3 mm and aluminium up to 0.5 mm at volumes from 50,000 to 1 million parts per year.
Our expertise: demanding degrees of forming, intricate trimming of thin foils and targeted fold control.
Production takes place on modern press lines, hydraulic insert presses and four robot-automated systems – economical, reliable and at our Vaihingen/Enz site.
With over 15 years of experience and hundreds of successfully completed projects we are among the established specialists in this segment.

Stamped parts – battery applications (busbars, cell connectors & Co.)

Our stamped parts for battery applications combine precision, conductivity and cost efficiency. We manufacture cell connectors, busbars and housing parts for battery systems in electromobility – from the prototype phase to high-volume series production.
We primarily process aluminium, copper and stainless steel in thicknesses from 0.1 to 3 mm. Thanks to state-of-the-art stamping and forming technology as well as in-house toolmaking we realise complex geometries that meet the highest requirements for fit accuracy, dimensional stability and surface quality.
Our production comprises automated stamping and forming processes on hydraulic and servo-mechanical presses. With our experience from numerous projects in the field of e-mobility and battery systems we offer tailor-made solutions – manufactured at our Vaihingen/Enz site, certified to IATF 16949.

Machining of extruded profiles for module and system components

We machine photovoltaic module clamps and other components from aluminium extruded profiles – from sawing and stamping through to drilling and threading operations. In addition to PV clamps, we also produce components for general applications from extruded profiles.
We process aluminium extruded profiles at volumes from 500,000 to 50 million parts per year. Depending on the requirements, different production processes are used:
Stamping for maximum cost efficiency and minimal waste, or sawing for particularly high dimensional and surface quality.
With state-of-the-art equipment, automated feed systems and efficient process control, we ensure our customers consistent quality, short cycle times and an optimal price-performance ratio – sustainably manufactured at our Vaihingen/Enz site.

Flaps / „spring tounges“ – precision parts from spring steel for sensitive applications

Our flaps / „spring tongues“ are made from particularly thin stainless / spring steel 1.4310 and are used, among other things, in oil mist separators and other precision-mechanical assemblies.
We process material thicknesses from 0.07 to 0.1 mm at volumes from 100,000 to 3 million parts per year. Thanks to our many years of experience in fine blanking and precision stamping we achieve low-burr trimming, tight tolerances and high dimensional stability even with very thin materials.
Production takes place on state-of-the-art stamping presses with precise strip guidance and perfectly matched, in-house-developed tools. This produces durable, reliable parts – manufactured at our Vaihingen/Enz site, certified to IATF 16949.